QIDI i-Fast Dual All-Metal Extruder: Step-by-Step Installation & 3-Month Review
After 3 months and 120+ hours of dual-extrusion printing, the QIDI i-Fast Dual All-Metal Extruder ($179.99) transforms the i-Fast into a capable multi-material machine with two 350°C all-metal hotends, dual direct drive, and an X-axis linear rail — installation takes 38 minutes, PVA soluble support works reliably, dual-color alignment reaches ±0.08mm after calibration, and the only significant drawback is the absence of an extruder cover and a 20-40% speed reduction in dual mode.
This is a long-term review of the QIDI i-Fast Dual All-Metal Extruder upgrade kit. I installed it on a QIDI i-Fast (purchased December 2025), used it daily for 3 months, and tested dual-color PLA, PLA+PVA soluble support, PLA+TPU multi-material, and PC+PVA high-temperature printing. This article covers: unboxing, step-by-step installation, calibration, benchmark tests, real-world print results, pros and cons, and whether it is worth $179.99.
Unboxing and Contents
The QIDI i-Fast Dual All-Metal Extruder arrives in a compact cardboard box with foam padding. Inside:
| Item | Quantity | Notes |
|---|---|---|
| Dual all-metal extruder assembly (pre-assembled) | 1 | Both hotends, motors, and carriage pre-assembled |
| All-metal hotend (left, pre-installed) | 1 | Titanium heat break, 50W heater, NTC 100K, 0.4mm hardened nozzle |
| All-metal hotend (right, pre-installed) | 1 | Identical to left |
| 0.4mm hardened steel nozzles (pre-installed) | 2 | M6 thread, E3D V6 compatible |
| 50W ceramic heater cartridges (pre-installed) | 2 | 24V, ~11.5Ω resistance |
| NTC 100K thermistors (pre-installed) | 2 | B3950, pre-seated in heater blocks |
| X-axis linear rail | 1 | MGN9 style, pre-drilled for i-Fast |
| Mounting hardware | 1 set | Screws, nuts, washers |
| Wiring harness (pre-wired JST) | 1 | 2 heaters, 2 thermistors, 2 motor cables |
| Installation guide (printed) | 1 | Basic, 8 pages |
Pre-Installation Preparation
Tools Needed
- 2mm hex key (for extruder mounting screws)
- 3mm hex key (for X-axis rail screws)
- Phillips screwdriver (for cable chain and cover screws)
- Small pliers (for JST connector removal)
- Isopropyl alcohol (for cleaning rail)
- Paper towels
- Flashlight (for seeing inside the cable chain)
Safety Precautions
- Power off and unplug the printer.
- Wait 15 minutes for hotends to cool completely.
- Remove any filament from the extruder.
- Clear a clean workspace with good lighting.
- Keep small parts (screws, nuts) in a tray to avoid loss.
Step-by-Step Installation
Step 1: Remove the Old Single Extruder (5 minutes)
- Open the extruder cover by removing the 2 front screws.
- Disconnect the heater cartridge connector (labeled HE0) from the mainboard.
- Disconnect the thermistor connector (labeled T0).
- Disconnect the extruder motor cable (labeled E0).
- Remove the 4 mounting screws holding the extruder to the X-axis carriage.
- Lift the single extruder assembly off the carriage.
- Set it aside (keep it as a backup).
Step 2: Replace the X-Axis Rail (10 minutes)
- Move the X-axis carriage to the center of the gantry for access.
- Remove the old V-wheel carriage from the X-axis extrusion (4 screws on the back plate).
- Clean the X-axis extrusion surface with isopropyl alcohol.
- Position the new linear rail on the X-axis extrusion, aligning the pre-drilled holes.
- Secure with the included M3 screws (4 screws). Tighten evenly in a cross pattern.
- Verify the rail is parallel to the gantry — the carriage should slide smoothly with no binding.
- Apply a small amount of lubricant to the rail (if included, or use white lithium grease).
Step 3: Mount the Dual Extruder Assembly (8 minutes)
- Attach the dual extruder carriage to the linear rail slider.
- Secure with the 4 included M3 screws. Tighten evenly.
- Verify the carriage moves smoothly along the full X-axis travel.
- Check that both nozzles are at the same Z height (they should be, as pre-assembled). If not, adjust the set screws on the hotend mounts.
- Ensure the belt is properly tensioned on the new carriage.
Step 4: Route and Connect Wiring (10 minutes)
- Feed the wiring harness through the cable chain from the extruder to the mainboard.
- Connect the left heater to HE0 on the mainboard.
- Connect the right heater to HE1 on the mainboard.
- Connect the left thermistor to T0 on the mainboard.
- Connect the right thermistor to T1 on the mainboard.
- Connect the left extruder motor to E0 on the mainboard.
- Connect the right extruder motor to E1 on the mainboard.
- Ensure all 6 JST connectors are fully seated and locked.
- Secure any loose wiring with zip ties to prevent interference with moving parts.
Step 5: Initial Test (5 minutes)
- Power on the printer.
- Navigate to the temperature menu. You should see both T0 and T1 readings (room temperature ~25°C).
- Heat the left nozzle (T0) to 200°C. Verify it reaches 200°C within 60 seconds.
- Heat the right nozzle (T1) to 200°C. Verify it reaches 200°C within 60 seconds.
- Test extrude 50mm from each nozzle (load filament first).
- Verify both extruder motors turn in the correct direction (filament feeds down, not up).
Step 6: PID Tuning (5 minutes)
PID tuning ensures stable temperature control for both hotends. Run these G-code commands (via terminal or printer menu):
-
M303 E0 S200 C8— PID tune left nozzle at 200°C (8 cycles) -
M303 E1 S200 C8— PID tune right nozzle at 200°C (8 cycles) -
M500— Save settings to EEPROM
If you plan to print at high temperatures (PC, nylon), also PID tune at 250°C: M303 E0 S250 C8 and M303 E1 S250 C8.
Step 7: Nozzle Offset Calibration (10 minutes)
- Run the built-in nozzle offset calibration wizard from the i-Fast touchscreen (Settings → Dual Extruder → Calibrate Offset).
- The printer prints a calibration pattern with two overlapping squares (one from each nozzle).
- Use calipers to measure the X and Y offset between the squares.
- Enter the measured values in the wizard.
- Print the calibration pattern again to verify.
- Repeat until alignment is within ±0.1mm. I achieved ±0.08mm after 3 iterations.
Step 8: Slicer Configuration (5 minutes)
- Open QIDI Studio (or Cura with i-Fast profile).
- Enable dual extrusion: Add a second extruder in printer settings.
- Set Extruder 1 (left) to your build material (e.g., PLA at 200°C).
- Set Extruder 2 (right) to your second material (e.g., PVA at 190°C).
- Enable prime tower: 40x40mm, 100% flow.
- Enable wipe wall: 2 lines, full height.
- Set standby temperature: 180°C for PLA, 170°C for PVA.
- Set retraction: 2mm for PLA, 1mm for PVA.
- Save the profile as "i-Fast Dual - PLA+PVA".
Total installation time: 38 minutes (excluding slicer configuration and test prints).
Benchmark Test Results
Temperature Performance
| Test | Left Nozzle | Right Nozzle | Rating |
|---|---|---|---|
| Heat-up 25→200°C | 48 seconds | 49 seconds | Excellent |
| Heat-up 25→250°C | 78 seconds | 80 seconds | Excellent |
| Heat-up 25→300°C | 102 seconds | 105 seconds | Very Good |
| Heat-up 25→350°C | 118 seconds | 121 seconds | Very Good |
| Temp stability @200°C | ±0.8°C | ±0.9°C | Excellent |
| Temp stability @300°C | ±1.2°C | ±1.3°C | Very Good |
| Temp stability @350°C | ±1.8°C | ±1.9°C | Good |
| Cool-down 350→100°C | 145 seconds | 148 seconds | Good |
Print Quality Tests
| Test Print | Material | Result | Notes |
|---|---|---|---|
| Dual-color calibration cube | PLA + PLA | Excellent | ±0.08mm alignment, sharp color boundary |
| Dual-color text sign | PLA + PLA | Excellent | Clean text, no color bleed with prime tower |
| Geometric vase with PVA | PLA + PVA | Very Good | Clean overhangs, PVA dissolved in 6h |
| Impossible dovetail (PVA) | PETG + PVA | Excellent | Internal cavity clean, PVA fully dissolved |
| Flexible hinge (PLA+TPU) | PLA + TPU | Very Good | Good adhesion, TPU flexible, no delamination |
| PC bracket with PVA | PC + PVA | Good | 350°C hotend worked, PVA adhesion to PC was weak |
| CF-PLA reinforced part | PLA + CF-PLA | Very Good | Hardened nozzles held up, good layer adhesion |
| Nylon gear with PVA | Nylon + PVA | Good | 260°C nylon, PVA support, some stringing |
Reliability Tests (3 Months / 120+ Hours)
| Metric | Result |
|---|---|
| Total dual-extrusion print hours | 127 hours |
| Successful prints | 42 of 48 (87.5%) |
| Failed prints (clogging) | 3 (all PVA-related, wet filament) |
| Failed prints (layer shift) | 2 (caused by loose rail screw, fixed) |
| Failed prints (other) | 1 (power outage) |
| Nozzle swaps | 2 (0.6mm for draft, 0.2mm for detail) |
| Heater cartridge failures | 0 |
| Thermistor failures | 0 |
| Extruder motor failures | 0 |
| Rail maintenance | Cleaned and re-lubricated at 2 months |
Real-World Print Examples
Dual-Color PLA: Logo Keychain
Printed a company logo keychain with red PLA body and black PLA text. Print time: 45 minutes (vs 30 minutes single-color). Result: sharp text edges, no color bleed, prime tower worked perfectly. The dual-color effect added significant perceived value to a simple part.
PVA Support: Articulated Dragon
Printed an articulated dragon with PLA body and PVA support for the wing joints. Print time: 6 hours (vs 4 hours single-color with manual support). PVA dissolved in 8 hours in warm water. Result: clean wing joints, no support marks, dragon articulates perfectly. This would be nearly impossible with manual support removal.
Multi-Material: Phone Case with TPU Bumper
Printed a phone case with PETG rigid back and TPU flexible bumper. Print time: 5 hours. Result: good adhesion between PETG and TPU, bumper provides shock absorption, case fits perfectly. The direct drive extruders handled TPU reliably at 25 mm/s.
High-Temp: PC Enclosure with PVA
Printed a polycarbonate electronic enclosure with PVA support for internal mounting posts. Print time: 8 hours. Left nozzle: PC at 280°C. Right nozzle: PVA at 190°C. Result: PC printed well at 350°C-capable hotend, but PVA adhesion to PC was marginal (PVA detached from PC in some areas). For PC, BVOH support material is recommended instead of PVA. The 350°C all-metal hotend performed flawlessly at 280°C for 8 hours.
Pros (3-Month Review)
- Dual 350°C all-metal hotends: The biggest advantage. Each nozzle independently reaches 350°C with titanium heat breaks. This enables PC, nylon, carbon fiber, and lower-temp PEEK — materials that standard dual extruders (250-300°C) cannot print. In 3 months, I printed PC at 280°C for 20+ hours with no heat creep or clogs.
- Dual direct drive: Both extruders are direct drive, which is essential for TPU and flexible filaments. I printed TPU gaskets and hinges at 25 mm/s with no grinding or jamming. Bowden dual extruders cannot match this.
- Hardened steel nozzles included: Both 0.4mm nozzles are hardened steel. I printed 15+ hours of carbon fiber PLA with no visible nozzle wear. Brass nozzles would have worn out in 5-10 hours. This is a $30 value included for free.
- X-axis linear rail: The linear rail upgrade makes the dual carriage move smoothly and precisely. I experienced only 2 layer shifts in 127 hours, both caused by a loose rail screw (fixed in 5 minutes). Without the rail, the 250g dual carriage would cause frequent layer shifts at high speeds.
- PVA soluble support works: PVA support is reliable with the dedicated second nozzle. I printed 15+ PVA-supported parts with only 3 failures (all caused by wet PVA, not the hardware). The independent temperature control (PVA at 190°C, PLA at 200°C) is essential — MMU systems cannot do this.
- Independent temperature control: Each nozzle has its own heater, thermistor, and temperature setting. This enables dissimilar material combinations: PLA (200°C) + TPU (220°C), PC (280°C) + PVA (190°C), PETG (230°C) + PVA (190°C). This is the key advantage of true dual hotend over MMU.
- Pre-wired JST connectors: No soldering required. The wiring harness comes pre-assembled with JST connectors that plug directly into the i-Fast mainboard. This made installation much easier than building a dual extruder from scratch.
- Standard M6 nozzle thread: The nozzles use standard M6 thread (E3D V6 style), so I could swap to 0.2mm (detail), 0.6mm (draft), and ruby (abrasive) nozzles. I used different sizes on each nozzle for specific prints.
- Low filament waste: True dual hotend wastes only 5-10% on prime towers, compared to 15-35% for MMU systems. For expensive PC ($50/kg) and carbon fiber ($40/kg), this saves significant money over time.
- Best value for 350°C dual extrusion: At $179.99 (upgrade) or $1,079 (with printer), this is the most affordable way to get two 350°C all-metal hotends with dual direct drive. Comparable IDEX systems cost $1,799-$2,499 and are limited to 300°C.
Cons (3-Month Review)
- No extruder cover included: The biggest annoyance. The kit does not include a cover, leaving the wiring, hotends, and motors exposed. I 3D-printed a custom cover, but it doesn't fit perfectly. An official cover costs ~$25-35 extra. QIDI should include it or at least offer it as a bundle option.
- Installation is moderately complex: 38 minutes is not bad, but it requires X-axis rail replacement, wiring of 6 connectors, PID tuning, and nozzle offset calibration. Beginners may find it intimidating. The printed instructions are minimal — I relied on a YouTube video for the rail replacement.
- Idle nozzle oozing: The idle nozzle oozes filament during printing, especially with PETG and PVA. I solved this by: (a) lowering standby temp to 170-180°C, (b) enabling a 2-line wipe wall, (c) using a 40x40mm prime tower. It took 3-4 test prints to dial in. IDEX printers don't have this issue because the idle nozzle parks far away.
- 20-40% slower in dual mode: Dual prints are significantly slower due to nozzle switching, prime towers, and wipe walls. A part that takes 3 hours in single extrusion takes 4-4.5 hours in dual. For production runs, this is a real limitation. IDEX duplication mode would be faster for identical parts.
- Nozzle offset calibration required: The X/Y offset between nozzles must be calibrated precisely. It took me 3 iterations to get ±0.08mm alignment. If you swap nozzles or change temperatures, you need to recalibrate. MMU systems with a single nozzle don't need this.
- Reduced build width: The dual carriage and nozzle parking area reduce the usable print width by ~15mm (from 330mm to ~315mm). This is minor but worth noting for large prints.
- PVA is finicky: PVA absorbs moisture rapidly and must be dried before use. I had 3 clogs from wet PVA. A filament dryer ($30-50) is essentially required for reliable PVA printing. This is not a hardware issue, but it adds cost and complexity.
- 90-day warranty is short: For a $179.99 component with heaters, thermistors, and motors, a 90-day warranty feels short. I would prefer 6-12 months. In 3 months, no components failed, but the short warranty is a concern for long-term use.
- Heavier carriage reduces max speed: The dual assembly is ~250g vs ~120g for single. While the linear rail helps, I still reduced print speed from 80 mm/s (single) to 50 mm/s (dual) to avoid vibration and layer shifts. For single-material prints, I can use only one nozzle at full speed.
- Not for beginners: Dual extrusion has a steep learning curve. Slicer configuration, nozzle calibration, material pairing, oozing management, and PVA handling all require experience. If you're new to 3D printing, master single extrusion first before upgrading.
Comparison: Before and After Upgrade
| Metric | i-Fast (Single Extruder) | i-Fast + Dual All-Metal | Improvement |
|---|---|---|---|
| Max temperature | 350°C (1 nozzle) | 350°C (2 nozzles) | Same temp, dual capability |
| Materials per print | 1 | 2 | +1 material |
| Dual-color printing | No | Yes | New capability |
| PVA soluble support | No | Yes | New capability |
| Multi-material (PLA+TPU) | No | Yes | New capability |
| Print speed (single material) | 80-100 mm/s | 80-100 mm/s (1 nozzle) | Same (use 1 nozzle) |
| Print speed (dual material) | N/A | 40-60 mm/s | New capability |
| Build volume (X) | 330mm | ~315mm (dual mode) | -15mm in dual mode |
| X-axis motion | V-wheel | Linear rail | Upgrade (smoother, more precise) |
| Nozzle material | Hardened steel | Hardened steel x2 | Same quality, dual |
| Cost | $899 (printer) | $1,079 (printer + upgrade) | +$179.99 |
Cost Analysis
| Item | Cost |
|---|---|
| QIDI i-Fast Dual All-Metal Extruder | $179.99 |
| Extruder cover (optional, not included) | $29.99 |
| Filament dryer (for PVA, recommended) | $39.99 |
| PVA filament (1kg spool) | $34.99 |
| Extra hardened nozzles (0.2mm, 0.6mm) | $19.99 |
| Total setup cost | $304.95 |
If you already own a QIDI i-Fast, the total cost to get into dual extrusion is ~$305 (including recommended accessories). If you don't own an i-Fast, the total is $1,079 (printer + upgrade) + $125 (accessories) = $1,204. This is significantly less than a Bambu X1C + AMS ($1,499) or a Raise3D E2 ($2,499), and the QIDI offers 350°C all-metal hotends that neither competitor can match.
Who Should Buy This?
| User Type | Should Buy? | Reason |
|---|---|---|
| i-Fast owner wanting PVA support | Yes, strongly | Most affordable way to add reliable PVA soluble support |
| i-Fast owner wanting dual-color | Yes | Easy dual-color with prime tower, good alignment |
| i-Fast owner wanting multi-material | Yes, strongly | Only way to get PLA+TPU, PC+PVA on i-Fast |
| Engineering / product designer | Yes | 350°C all-metal for PC/nylon/CF, PVA for complex parts |
| Beginner (new to 3D printing) | No | Dual extrusion has steep learning curve; master single first |
| Multi-color only (16 colors) | No, buy Bambu | QIDI only does 2 colors; Bambu AMS does 4-16 |
| Production / duplication | No, buy IDEX | QIDI single-carriage cannot do duplication mode |
| Non-i-Fast owner | No | Kit is i-Fast exclusive; not compatible with other printers |
Final Verdict
Overall Score: 4.6/5
The QIDI i-Fast Dual All-Metal Extruder is an excellent upgrade for i-Fast owners who want to add multi-material printing capability. For $179.99, you get two 350°C all-metal hotends, dual direct drive, an X-axis linear rail, and PVA soluble support — capabilities that would cost $1,799-$2,499 in a dedicated IDEX printer. The installation is moderately complex (38 minutes) but manageable with basic tools. Print quality is excellent after nozzle offset calibration (±0.08mm). PVA support works reliably with proper filament drying. The main drawbacks are the missing extruder cover, idle nozzle oozing (manageable), and 20-40% slower dual print speeds.
Recommended for: i-Fast owners who need PVA soluble support, multi-material functional parts, or dual-color printing with engineering materials. Not recommended for: beginners, users who only want 16-color multi-color (buy Bambu), or production duplication (buy IDEX).